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FABRICS

Natural Fabrics
Man-Made Fabrics
Technical Considerations

TECHNICAL CONSIDERATIONS

Technology has brought huge developments to so many industries, including the textile and uniform industries. New chemicals and changes in the weaving processes result in “performance fabrics” that can block out weather, kill smelly germs, extinguish flames and regulate temperature. The technical application of fabrics is a growing new branch of the textile industry.

Fabrics can be layered permanently to address multiple needs below. A micro-fleece inner layer wicks moisture and feels great against the skin while a Gore-Tex® mid-layer provides rain protection and a cotton/poly outer layer allows for a stylish garment in your chosen color. Lightweight fabrics bond to form layered items and reversible garments of all types. Here’s a brief overview of the capabilities of fabrics and fabric treatments. Certain treatments work only with certain fabrics, and some are the fabric itself.

Environmental & Occupational Considerations

High Visibility

High Visibility

High visibility (or “hi vis”) is important for anyone working in high-traffic or dark conditions. Hi vis is mostly a matter of color selection and/or reflective materials sewn into the garment. Hi-vis colors include day-glo yellow, green and orange. T-shirts, sweatshirts, pants, jackets, raincoats and headwear are available in hi-vis colors and usually don’t require any special washing, but the color may fade over time.

Garments with reflective materials used to require special washing, but technology advances have led to easier washing. The garments required by emergency, construction, cargo, utility, and airport personnel generally need special care since the reflective tape or material is of higher grade and more durable than that found in civilian products. The American National Standards Institute and the International Safety Equipment Association have created standards that regulate the hi-vis equipment required for different job classifications. All hi-vis garments used as part of a uniform should meet the necessary ANSI/ISEA classification and should be labeled as such.

Stain Guard

Stain Guard

Some fabrics are inherently stain resistant, like spandex and nylon. Most natural fabrics are easily stained, so blending them with a man-made fabric will help with stain resistance and release. There are spray-on and wash-in treatments like ScotchGuard™ and Teflon® that work well, but they are believed to damage the fabric and shorten its wear. It is much better for the fabric if it is treated while being woven or before it is manufactured into a garment. Stain guard is essential for most uniforms, particularly the restaurant, cleaning and medical industries.

Anti-Microbial

Anti-Microbial

Sweat generates bacteria, and bacteria generate a stink. Anti-microbial fabrics can help squash that stink and extend the wear of uniforms worn in hot or active situations. Available as both a fabric weave and an after-weave application, anti-microbial treatments are found in undergarments, socks, shoes, gloves, and base-layer items. Consider including anti-microbial materials for kitchen and chef uniforms or any job done under hot summer sun. Its effectiveness does fade with wear and washing, and the most common type is silver ions encapsulated in polyester fibers. Dr. Scholl’s, Hanes, and New Balance are among the brands that use anti-microbial treatments in their products.

Fire Protection

Fire Protection

Most non-natural fibers are dangerous when it comes to fire. While untreated natural fabrics catch fire more readily, fire will spread more quickly in man-made fabrics and cause more injury. Nylon, acrylic and polyester will melt at low temperatures, causing severe burns. Combining fabric types may compound the problem as the natural fibers will ignite easily and the man-made fibers will fuel the fire and begin melting. After-market flame-retardants are not recommended for apparel. Instead, look for materials specially created for fire resistance, like natural wool, glass fibers and moacrylic. Cotton and acetate can be treated before garment construction to be made flame retardant. In general, the tighter the weave and surface of the fabric, the more flame retardant it will be.

Temperature

Temperature

Apparel naturally insulates body heat, but may be too hot if the fabric doesn’t breathe. Good thermo-regulation comes from low water retention (high wicking), good insulation (a function of the material and weave density), chemical finishes and garment construction (vents, seam reinforcement, etc.). Fabrics that wick perspiration look at the microscopic level like a series of mushrooms. The stems face the skin and collect moisture, then transfer it to the outer “cap,” which has more surface area allowing the moisture to evaporate. Polartec™ and Polarfleece® are popular, soft fleece fabrics known to keep wearers warm in cold weather and cool in hot weather, and have excellent wicking ability.

Sun

Sun

A high Ultraviolet Protection Factor (UPF) is essential for uniforms worn primarily outdoors. Manufactured fabrics provide higher sun protection than natural fibers, but yarn treatments and surface applications can increase any fabric’s UPF rating. UPF ratings are comparable to sunscreen SPF ratings, ranging from 0 to 50, with 15 or higher recommended. UV blocking fabrics work well wet or dry and offer consistent coverage vs. sunscreen, which requires reapplication. Popular UPF brands include Mynx® and Solarwear®.

Rain

Rain

Heavy-duty water blockers are perfect for boots, raingear and firefighter apparel, but they inhibit breathability and fabric drape in all uses. Perhaps the best-known waterproofing brand is Gore-Tex®. Heavy Gore-Tex® is a common layer in footwear and outerwear, while a thinner version can be fused to or injected in cotton and polyester fabrics for water resistance. Teflon® can be used with most fabrics for a water- and wind-resistant result. Nylon fabrics, especially Cordura® nylon, are water resistant but don’t breathe well. Some water repellants can diminish with washing, but spray-on and wash-in options help restore performance.


 

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