Successful
business managers today have learned that they must
take full advantage of all available resources and tactical
advantages. As a manufacturer for the career apparel and
uniform markets, primarily in the Dominican Republic (DR)
and also in the US, Greco Apparel has taken on two major
challenges in order to meet our customers’ goals --
reducing costs while providing excellent service, and positioning
ourselves to compete against China after January 1st.
In
their book, The Firm of the Future, Dunn and Baker
remind us that “A business does not exist to be efficient;
rather it exists to create wealth for its customer. Your
firm’s ability to create wealth outside of itself
ultimately depends on your capability to create, disseminate,
innovate and leverage intellectual capital.”
The
authors detail three types of intellectual capital:
- Human
Capital - Your company’s people
- Structural
Capital - Your company’s real property and equipment
- Social
Capital - According to the authors: “This includes
your customers, suppliers, vendors, networks, referral
sources, alumni, and reputation.”
Since
our efforts -- in working with uniform and career apparel
customers -- have the most impact in “increasing their
wealth” via the third category, I will focus on ways
“Social Capital” can be advantageously leveraged.
We
see that developing collaboration among your vendors and
clients --what many have termed “strategic partnerships”
-- can successfully leverage Social Capital. This may seem
to be counter-intuitive, based on what we were taught in
school years ago and how business operated in previous centuries.
Although the partnership approaches now taught in most business
schools have evolved, the thinking in the apparel business
has still been, in many cases, to keep information secret
for fear of losing competitive advantages to vendors and
customers. The old-line thinking included “You would
pay more or charge less than you could and money would be
left on the table.” But, without collaboration today,
our industry could well be “left on the table”
to places like China.
With
our business, we have taken a broader perspective and asked
how the wealth of our customer can be increased using Western
Hemisphere resources and information sharing. We have learned
first hand that benefits to our customers include:
- Shorter
lead times
- Lower
costs throughout the supply chain
- Achievement
of superior quality garments through better reliability
and predictability
- Transparent
and instant information flow
- Assistance
with product development
In
dealing with our clients, we focus on goals and activities
that will add value according to their priorities. I suggest
that you frequently ask your customers what is important
to them. The answers may surprise you and enable you to
focus efforts in more effective and profitable pursuits.
This approach has helped us to deal better with our customers,
meet and even exceed their objectives, and grow our company
in directions that provide the service and product our customers
want. My advice is do not assume that you know what’s
required as you may expend efforts and investments making
improvements that do not add value.
We
have found that the industry components do exist today to
pursue this cooperative strategy. And where they may not
exist, we have found it possible to create the relationships
that foster this strategy. Fabric mills and trim vendors
have become more responsive and supportive to enable just-in-time
delivery. Vendors’ distribution centers have been
established closer to our manufacturing facilities in Latin
America and the Caribbean. Sewing factories are more efficient
and well equipped.
Dr.
David Birnbaum, in his current “Strategic Sourcing
Report” explains that customers source in China, not
because it’s the cheapest but because the buyers can
“one stop shop.” Birnbaum defines the Asian
Model as: “You pay money, we do everything else.”
The shorthand for this concept is that the customer wants
to offer only a “spec and a check.” The competencies
for product development, material sourcing and manufacturing
are left to the vendors. The Asian concept of the garment
business is to “Let the customer keep the label and
the retail, we just want to be the supplier wherever and
forever.” The traditional American model of “Give
us the lowest FOB, we do not care about anything else,”
has been changing recently to “Where is your fast
turn and your quick response? We came here for speed to
market.”
We
find in dealing with and supporting our clients that there
are three important factors that produce success:
Client
communication and information. Which products are expected
and when?
Collaboration
of the entire supply chain including: fiber, yarn, fabric,
trim, cut and sew and transportation logistics. “Just-in-time”
manufacturing needs to be transformed into “Just-as-needed”
delivery to the customer.
Source
close to home. With production of fabric and manufacturing
of garments in this hemisphere we can take advantage of
proximity to the market. For example, Greco Apparel’s
production facilities in the Dominican Republic (DR) are
turning fabric into finished product in less time than it
takes to transport garments from Hong Kong to California!
Customers rapidly replenish the styles, colors and sizes
they need when they need them.
These
are some of the keys to increase your customer’s wealth
as well as grow your business. At Greco Apparel, we target
to stock shelves with the right SKU’s at the right
time. We have an advantage in servicing the uniform business
over the retail business but that also creates added responsibilities
– which we readily assume. Fortunately, the fabrics
used have been fairly consistent over time. This enables
mills and trim suppliers – especially the ones we
use -- to position raw material readily accessible to manufacturing
facilities.
Our
customers have catalogs and warehouses, but not their own
manufacturing or product development. We help to serve those
needs. Since no one knows with 100% certainty what uniform
and career apparel customers will order next week, an older
but costlier strategy was to maintain a huge inventory in
order to fill orders completely and quickly. But this approach
does nothing to reduce costs and preserve capital. The answer
is to produce exactly what’s needed and quickly.
The
responsibility we have in uniforms is to outfit our customer’s
personnel on a timely basis. In the retail world, a sale
may be lost when a consumer cannot find the right product.
In our world, if the uniform is not available for an employee
our customer will be short-staffed and have reduced capability
of delivering a service to their customer. This result is
the opposite of creating wealth for our customers.
Dunn
and Baker state: “Wealth does not exist in tangible
resources but in ideas and their creative expression. Sam
Walton’s strategy with Wal-Mart was that he substituted
knowledge for inventory.” Let your vendors know which
products to replenish quickly thus reducing costs throughout
the supply chain. The savings can be passed on to customers,
without reducing profits!
We
are all aware that as of January 1, 2005, quotas for garments
manufactured in China are scheduled to be eliminated. There
exist some uncertainties such as the revaluation strongly
expected for the Chinese Yuan, which economists claim is
undervalued by as much as 40 percent. A parallel situation
occurred recently in South Africa whereby the Rand increased
in value and costs soared causing serious sourcing disruptions.
In
the Dominican Republic, fortunately, the peso is tied to
the US dollar, as the DR economy is very dependent on the
US. The DR spends 70% of the export revenue received in
purchasing products manufactured in the US. So currency
exchange is favorable to the US buyer.
We
are in a constantly evolving business climate with demands
for lower costs and perfect service. Customers can increase
their profits and service to retail by taking advantage
of the capabilities of sophisticated suppliers in this hemisphere
and by contributing to an open dialog of information to
foster excellent performance… and wealth!.
Joseph
Greco, president of Greco Apparel, has more than 30 years
experience in the apparel business. He is currently completing
his Masters of Science degree in Organizational Dynamics
at the University of Pennsylvania. |